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TEMISA Power Gen · Explainer

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Wind turbine generator repair

Wind turbine generator repair: diagnostics and rewinding of doubly-fed and permanent-magnet generators. Independent shop in Mexico.

Published · 65.2 seconds · English and Spanish captions

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Short answer

Which wind turbine generator can be repaired?

Repair covers the electrical machine in the nacelle. The video describes a doubly-fed generator, with the stator toward the grid and the rotor through slip rings to a converter, and also a multi-pole permanent-magnet generator. A quote uses the nameplate, the generator type and the outage window.

Video transcript

Download captions (.srt)
  1. 00:00

    The tip of these

  2. 00:00

    blades moves at more

  3. 00:01

    than 300 kilometers

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    per hour,

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    but the rotor turns

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    only 15 times a

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    minute.

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    So how do you

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    get electricity from

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    something so slow?

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    The wind pushes three

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    blades more than 50

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    meters long,

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    and each one turns

  15. 00:13

    on its own axis

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    to catch only the

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    wind it needs.

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    Inside the nacelle,

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    the slow shaft enters

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    a step-up gearbox.

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    Here the gearbox does

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    the opposite of a

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    gas turbine.

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    It multiplies the

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    speed more than 100

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    times,

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    from 15 to about

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    1,700 revolutions.

  29. 00:28

    That drives a

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    doubly-fed generator.

  31. 00:30

    Its stator goes

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    straight to the grid,

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    and its rotor,

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    through slip rings,

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    connects to a

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    converter that handles

  37. 00:35

    about a third of

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    the power.

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    That is how it

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    delivers 60 hertz,

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    even as the wind

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    changes.

  43. 00:41

    Other designs drop the

  44. 00:42

    gearbox.

  45. 00:42

    A huge permanent

  46. 00:43

    magnet generator,

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    with many poles,

  48. 00:45

    turns as slowly as

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    the blades,

  50. 00:47

    and a full converter

  51. 00:48

    adjusts the frequency.

  52. 00:49

    The generator puts out

  53. 00:50

    690 volts,

  54. 00:51

    and a transformer

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    steps up the voltage.

  56. 00:54

    Every gust punishes

  57. 00:55

    windings,

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    rings,

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    and bearings.

  60. 00:57

    At TEMISA Power Gen,

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    we have serviced more

  62. 00:59

    than 30 wind turbine

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    generators.

  64. 01:01

    Get a quote at

  65. 01:02

    temisapowergen.mx

Questions from plant owners

Do you repair the whole wind turbine or the generator?

The service is the electrical generator: diagnostics, repair and rewinding. The blade, tower and turbine control are coordinated with the plant's specialist.

Do you service doubly-fed and permanent-magnet generators?

The video describes both arrangements: stator to the grid, with the rotor and slip rings feeding a converter, and a multi-pole permanent-magnet generator with a full converter. The nameplate and drawings identify the unit.

What should I send for a repair quote?

Manufacturer, rating, voltage, generator type, site, symptoms and outage window. The proposal is built from the nameplate of the unit.

Is rewinding done on site or in the shop?

It depends on the weight and dimensions of the component. Scope, tests and location are confirmed in the proposal.

About the figures: Figures in the narration and in the on-screen graphics illustrate the example in the video. They are not the nameplate of a serviced generator and they are not acceptance limits.

About the footage: The video is an explainer animation. It does not document work on a customer's machine and it does not show a serial number.

Narration of the TEMISA Power Gen explainer video.